1600-Ton Hydraulic Press Control Panel
At Mine Power, we empower industrial machinery with smart control systems that bring precision, safety, and reliability to complex processes. One of our recent accomplishments was for Genau Extension, where we delivered a control solution for a 1600-ton hydraulic press used in cold forging applications.
🔧 Project Overview
This project involved the automation and control of a high-force hydraulic press with two cylinders—a main cylinder for pressing and an ejection cylinder for part removal. The system is designed for cold forging, where consistent force and timing are critical.
To ensure safe and efficient operation, we integrated PLC and HMI-based control, along with proximity sensors to detect end positions and critical limits.
⚙️ Key Technologies Used
- Delta PLC & HMI
Used for complete sequence control, timing adjustments, and real-time feedback display to the operator. - Proximity Sensors
Installed at key positions to detect cylinder stroke limits and ensure safe operation with precise travel detection. - Hydraulic Cylinder Coordination
Two-cylinder system:
- Main Cylinder for forging pressure
- Ejection Cylinder for removing the finished part
Our control logic ensures both cylinders work in a synchronized and safe manner.
- Cold Forging Integration
System is tailored for cold forging, where force control and timing accuracy are critical for part quality.
🚀 Project Outcome
The final system delivered:
• Smooth and safe operation of the 1600-ton hydraulic press
• Reliable limit detection and travel control
• Operator-friendly interface with cycle monitoring and diagnostics
• Full control over pressing and ejection sequences
🏭 Application & Impact
This press is a vital part of Genau Extension’s cold forging line. Our automation solution improved operational safety, repeatability, and efficiency, reducing cycle time and minimizing manual intervention in a traditionally high-risk process.
💡 Need automation for hydraulic or forging machinery?
Mine Power delivers robust control panels and smart automation for heavy industrial equipment across sectors.
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