Industrial Electrical Consulting & Product Selection in Tamil Nadu & Kerala
Mine Power delivers specialized engineering consulting and electrical component selection for manufacturing units, infrastructure projects, and OEM plants across Tamil Nadu (Coimbatore, Chennai, Salem, Hosur, Madurai) and Kerala (Kochi, Palakkad, Kozhikode, Thiruvananthapuram). We bridge plant technical specifications with cost-effective, high-efficiency equipment.
Detailed evaluation of plant goals, duty cycles, load characteristics, and factory floor conditions across process, chemical, textile, and manufacturing facilities.
Direct on-site engineering evaluations to analyze existing switchboards, feeder distribution, connected loads, and future line expansion feasibility.
Accurate KVA/KW load profiling, harmonic checks, fault-level calculations, and alignment with CEA, TANGEDCO, and KSEB regulatory safety codes.
Selection of top-tier switchgear, automation processors, protection relays, and enclosures from leading OEMs including Schneider Electric, Siemens, ABB, and L&T.
Optimized Bill of Materials (BOM) highlighting power savings, short-circuit withstand levels, operational reliability, and payback timelines.
Datasheets, component coordination charts, and installation schematics with hands-on technical guidance during system commissioning.
Custom Electrical Control Panel Designing & Engineering
From conceptual schematics to execution-ready drafting, Mine Power designs robust electrical control panels customized for machinery manufacturers, wastewater plants, agro-industries, and commercial establishments throughout Coimbatore, Tamil Nadu, and Kerala.
Reviewing motor ratings, starting methods (DOL, Star-Delta, Soft Starter, VFD), operating cycles, ambient temperatures, and enclosure IP ratings.
Single Line Diagrams (SLD), general arrangement drawings, and trench/tray routing plans configured for convenient maintenance clearance.
Precision schematic development adhering strictly to IS/IEC 61439 standards, with optimized thermal dissipation and airflow calculations.
Specifying certified switchgear, digital protection units, power supplies, and terminal systems engineered for rigorous operating conditions.
Form segregation layout design with fan/filter or AC unit heat calculations to safeguard internal electronics and automation drives.
Clearance checks, creepage distance checks, busbar short-circuit bracing reviews, and complete drawing approvals prior to shop floor assembly.
Industrial Electrical LT Panel Manufacturing (PCC, MCC, APFC, VFD)
Mine Power is a manufacturer and supplier of Power Control Centers (PCC), Motor Control Centers (MCC), Automatic Power Factor Correction (APFC) panels, and Drive control cabinets. Serving industrial sectors across Tamil Nadu and Kerala with reliable, certified build quality.
Constructed with CRCA or Stainless Steel sheets up to 2mm thickness, pre-treated via a 7-tank chemical process, and finished with durable powder coating (IP54/IP55).
EC-grade copper/aluminum busbars calculated for rated temperature rise, fully sleeved with heat-shrinkable PVC insulation and color-coded identification.
Assembly of ACBs, MCCBs, contactors, overloads, and meters using flame-retardant wiring, clear ferrule markers, and neat PVC wire trunking.
Point-to-point continuity, high-voltage insulation tests, secondary injection checks, and electrical interlock validations before dispatch.
Protective sea/road transport packing and timely transit delivery to project sites from Hosur to Trivandrum with full documentation manuals.
Industrial Wiring & Cable Harness Assembly Solutions
Structured wiring and customized cable harnessing services for control cubicles, heavy machinery, and industrial automation assemblies. We eliminate wire clutter, prevent EMI noise, and simplify field troubleshooting for plants in South India.
Engineered routing layouts with defined lengths, shielding types, connector interfaces, and cross-sections to match machinery designs.
Automated wire prep using calibrated ratchet crimpers, heavy-duty lugs, printed alphanumeric ferrules, and heat-shrink sleeving.
Strict segregation of high-voltage motor power leads from sensitive analog (4-20mA, 0-10V) and digital communication buses to ensure clean signal transmission.
Systematic pin-to-pin continuity verification, insulation resistance testing, and pull-force checks ensuring industrial reliability.
On-Site Control Panel Troubleshooting & Breakdown Maintenance
Rapid-response industrial control panel repair and diagnostic services across Tamil Nadu and Kerala. We detect electrical tripping, PLC faults, VFD errors, and overheating issues to restore production with minimal downtime.
Certified technical evaluation using Lockout/Tagout protocols to isolate faults, review trip alarms, and inspect live field components safely.
Infrared thermography surveys to pinpoint loose busbar joints, overloaded switchgear contacts, damaged lugs, and localized hotspots.
Troubleshooting drive trips (overcurrent, DC bus overvoltage, earth fault), resolving PLC I/O card failures, and correcting faulty sensor feedback loops.
Submission of detailed failure investigation reports along with maintenance team training to avoid repeat shutdowns.
Industrial PLC, HMI, SCADA & VFD Automation Programming
Advanced automation software development and system integration services for automated machinery, continuous process lines, batch systems, and packaging plants throughout Tamil Nadu and Kerala.
Development of Cause-and-Effect matrices, process flowcharts, interlock logic, and safe shutdown routines tailored to plant operations.
Structured programming in Ladder Diagram (LD), Function Block Diagram (FBD), and Structured Text (ST) for Siemens (TIA Portal), Rockwell Allen-Bradley, Schneider, Delta, and Mitsubishi.
Dynamic operator visualization with real-time process mimics, alarm management, recipe configuration, trend logs, and industrial IoT data logging.
Stable networking setup across Modbus RTU/TCP, Profinet, Profibus-DP, Ethernet/IP, and CANopen connecting drives, smart meters, and remote I/O units.
Live machine tuning, sensor loop calibrations, operator training, and handover of fully documented unlocked source code backups.
