Special type Insulated Lugs

Special Type Insulated Lugs are premium-quality electrical connectors that ensure secure, vibration-proof, and insulated cable terminations. Designed with PVC, nylon, or heat-shrink sleeves, they offer excellent safety, high conductivity, and corrosion resistance for both industrial and commercial applications.

Available in ring, pin, fork, blade, and ferrule types, these lugs are ideal for switchgear, control panels, automotive, marine, and heavy-duty power systems, where long-term reliability and safety are crucial.

Description

Description

Special Type Insulated Lugs are advanced cable termination accessories designed for secure electrical connections while providing extra insulation, safety, and durability. Unlike regular lugs, these are manufactured with special insulating sleeves (PVC/nylon/heat-shrink) that prevent accidental contact, reduce short-circuit risks, and improve reliability in harsh conditions.

They are widely used in control panels, switchgear, automotive, marine, and industrial power systems where high safety and long-lasting performance are critical.

Features

High conductivity copper/aluminium lug with insulating sleeve
PVC/nylon/heat-shrink insulation for extra safety
Corrosion-resistant & flame-retardant
Easy crimping and quick installation
Available in ring, pin, fork, blade, and ferrule types

Specifications

Material: Copper / Aluminium (Tin plated)
Insulation: PVC / Nylon / Heat-shrink
Temperature Range: –20°C to +125°C (PVC), up to +150°C (Heat-shrink)
Sizes: 0.5 mm² to 240 mm² cable capacity
Standards: RoHS / UL / IEC compliant

Advantages

✅ Provides strong, reliable, and vibration-proof connections
✅ Extra insulation enhances safety & prevents short circuits
✅ Protects against moisture, dust, and corrosion
✅ Suitable for high-current & harsh environment applications
✅ Color-coded insulation for easy identification

Disadvantages

❌ More expensive than non-insulated lugs
❌ Requires proper crimping tools for best results