Natural Gas Control System for Craftsman Automation
At Mine Power, we take pride in delivering innovative and efficient automation solutions. One of our recent turnkey projects was completed for Craftsman Automation, a company known for its advanced manufacturing facilities and use of high-performance heating furnaces.
Project Overview
Craftsman Automation aimed to transition from traditional LPG-based heating systems to a more sustainable and cost-effective natural gas solution. This move required a robust control and monitoring system to ensure safety, precision, and reliability.
System Design and Implementation
To support the natural gas supply, four large storage tanks were installed on-site. Each tank has a capacity of up to 60 kilolitres, maintaining a working pressure of 8 bars.
These tanks were integrated with:
- 8 electronically controlled valves (24V DC operation)
- Multiple sensors to detect potential gas leakages
- A complete automation system designed and deployed by Mine Power
Our team developed and deployed a Delta PLC- and HMI-based control system to manage the entire operation. We used ladder logic programming to precisely control valve operations and ensure coordinated flow and safety measures.
SCADA Integration
To enhance real-time monitoring and data analysis, we implemented a custom SCADA system. The interface provides:
- Real-time pressure and temperature trends for each tank
- Visual alarms for leak detection or abnormal conditions
- Historical data logging for operational review and diagnostics
Impact and Benefits
With this automation system in place, Craftsman Automation benefits from:
- Improved safety through advanced leak detection and control logic
- Increased efficiency with reliable valve automation
- Better decision-making via real-time data visualization
Mine Power continues to support industrial leaders like Craftsman Automation by delivering tailored automation and control systems that meet the highest standards of performance and safety.
If you’re looking to modernize your industrial processes or need a custom control solution,
get in touch with us today.
