🧱 Auto Batching Plant for Fly Ash Bricks
At Mine Power, we specialize in delivering smart automation solutions that enhance productivity and reduce manual effort. One of our recent innovations is the development of an Auto Batching Plant for Fly Ash Brick production, designed to streamline and accelerate the manufacturing process with precision and reliability.
🔍 Project Overview
The Auto Batching Plant is a fully automated system tailored for the production of high-pressure fly ash bricks. The system was developed to ensure consistent quality, reduce labor dependency, and increase overall plant efficiency.
It integrates all stages of brick manufacturing—from mixing to drying—into a seamless, automated process.
⚙️ Key Features and Capabilities
- 🧪 Automated Mixing Unit: Accurately blends raw materials to prepare a uniform 500kg batch in just 1 minute
- 🧱 Compression Unit: Applies consistent high pressure to form dense, durable bricks
- 🌡️ Curing and Drying System: Ensures optimal hardening and moisture removal
- 📈 Production Capacity: Ranges from 1,000 to 3,000 bricks per hour
🧠 Technology Used
To ensure high efficiency and accuracy, the plant is powered by advanced industrial automation components:
- Delta PLC – Controls and automates all batching and operational sequences
- Delta HMI – Provides real-time monitoring and control interface for operators
- VFD (Variable Frequency Drive) – Manages motor speeds for precise mixing and operation
- SCADA System – Monitors trends, logs data, and helps track performance and diagnostics
✅ Project Outcome
The Auto Batching Plant delivers:
- Reduced manual error and improved consistency
- Higher productivity with real-time control and monitoring
- Data-driven insights for maintenance and quality control
- User-friendly operations through intuitive HMI and SCADA interfaces
💡 Why It Matters
With increasing demand for eco-friendly and durable construction materials, fly ash bricks are a sustainable alternative to conventional clay bricks. This project not only supports green construction practices but also brings automation-driven efficiency to the manufacturing process.
Looking to automate your production line?
Mine Power delivers reliable, scalable, and intelligent automation solutions for the modern industry.
📞 Get in touch with us today to know how we can power your productivity.
