PLC Control Panel

Introduction

PLC (Programmable Logic Controller) and HMI (Human Machine Interface) control panels form the intelligent backbone of modern automation systems. They provide seamless automated control, real-time monitoring, and safe operator interaction for complex industrial processes.

At Mine Power, we design and manufacture high-quality PLC & HMI control panels engineered for reliability, scalability, and ease of operation. Our solutions support industries across Coimbatore, Hosur, Salem, Tamil Nadu, and Kerala, delivering superior performance in manufacturing, process control, utilities, and infrastructure projects.

A PLC panel houses the controller and essential electrical components that automate machinery such as motors, pumps, conveyors, and valves.
An HMI panel provides the touchscreen interface for operators to monitor live parameters, manage alarms, execute commands, and control the system.

Together, PLC & HMI panels enable safe, flexible, and highly efficient automation with reduced downtime and improved productivity.

PLC & HMI Control Panels in Coimbatore, Hosur, Salem, Tamil Nadu & Kerala

Mine Power designs and manufactures advanced PLC & HMI control panels that deliver reliable automation, operator-friendly monitoring, and intelligent control for industrial applications across Coimbatore, Hosur, Salem, Tamil Nadu, and Kerala.

Our systems integrate modern PLC controllers with intuitive touchscreen HMIs to provide complete real-time process visibility, enhanced safety, and improved production efficiency.

Why Choose Mine Power for PLC & HMI Control Panels?

✔ Customized Solutions

Tailored PLC panels (Delta, Siemens, Allen-Bradley, Schneider) with scalable I/O and user-friendly HMI interfaces.

✔ Advanced Engineering

Modular architecture, multi-protocol communication, and fully compliant IEC 61131-3 programming.

✔ Robust Build Quality

IP65 enclosures, structured wiring, surge protection, thermal management, and durable industrial components.

✔ Industry Expertise

Trusted across textile mills, automotive plants, CNC shops, packaging industries, water treatment, power plants, and factories across Tamil Nadu & Kerala.

✔ End-to-End Support

Design → Fabrication → Installation → Commissioning → AMC & 24/7 Technical Support.


Our PLC & HMI Panel Solutions
  • Custom PLC control panels

  • HMI touchscreen panels (4″ to 15″)

  • VFD integrated automation panels

  • Motor control & APFC combined systems

  • SCADA-linked PLC/HMI networks

  • Remote monitoring & data logging solutions

  • IS/IEC compliant electrical panel manufacturing


Industries We Serve

We deliver automation projects across:
Coimbatore, Hosur, Salem, Tirupur, Erode, Karur, Chennai, and Kerala.

Applications include:

  • Textile industries

  • CNC & machining centers

  • Pharmaceutical manufacturing

  • Food & beverage automation

  • Water treatment plants

  • Packaging & bottling lines

  • Power generation systems

  • Building automation

PLC Core Features

  • Real-Time Logic Execution: Ultra-fast scan times (1–10 ms) for immediate response.

  • Modular I/O Architecture: Expandable digital & analog modules for any application.

  • Multi-Language Programming: IEC 61131-3 compliant (Ladder, FBD, ST, SFC).

  • Deterministic Operation: Precise and predictable execution for safety-critical tasks.

  • Multi-Protocol Communication: Ethernet/IP, Modbus TCP/RTU, Profibus, RS-232/422/485.

  • Industrial Durability: Designed for extreme temperatures, shock, and vibration.

  • Self-Diagnostics: Built-in fault detection, event logging, and troubleshooting tools.

Key Features of HMI Panels
  • Touchscreen Interface: Resistive or capacitive panels from 4" to 15".

  • Custom Dashboards: Animated graphics, tank levels, trends, indicators, and controls.

  • Alarm Management: Multi-level alarms with real-time alerting and history logs.

  • Data Logging & Trending: Record variables for analysis and process optimization.

  • Multi-Language Support: Suitable for diverse operator environments.

  • Remote Monitoring: Web server access, VNC, browser-based control.

  • Recipe Management: Store & load parameters for different production batches.

  • Report Generation: Automatic shift, daily, weekly, and monthly reports.

Control Panel Build Quality
  • IP55/IP65 Enclosures: MS/SS/Aluminum panels with high ingress protection.

  • Organized Wiring: Labeled terminal blocks, color-coded conductors, and clean routing.

  • Safety Components: E-Stop, MCBs, MCCBs, relays, overloads, and surge protectors.

  • Thermal Management: Natural ventilation / fans / forced cooling systems.

  • Reliable Power Supply: Industrial 24V DC with backup options.

  • Professional Cable Entry: Glands, ducts, ferrules, and structured layouts.

PLC Specifications
  • Processor: 32/64-bit ARM or Intel multi-core CPUs

  • Clock Speed: 100 MHz – 1 GHz

  • Memory: 64–256 MB+ RAM, high-end flash storage

  • Scan Time: 1–10 ms

  • Voltage: 24V DC (±10–15%)

  • Temperature: 0°C to 50°C (extendable to –20°C to 60°C)

  • Humidity: 10%–90% RH

  • I/O Capacity: 16 to 1024+ points

  • Ports:

    • Ethernet (10/100/1000 Mbps)

    • RS-232/422/485

    • USB host/slave

    • SD card slot

  • Power Consumption: 5–50W

HMI Specifications
  • Sizes: 4.3", 5.7", 7", 10.1", 12.1", 15"

  • Resolution: 480×272 to 1024×768

  • Touch Technology: Resistive / Capacitive multi-touch

  • Backlight Life: 50,000+ hours

  • Brightness Control: 16-level adjustable

  • Voltage: 24V DC (19.2–28.8V tolerance)

  • Connectivity: Ethernet, RS-232, RS-485, USB

Panel Enclosure Specifications
  • Materials: MS (CRCA), SS304/316, Aluminum

  • IP Rating: IP42 / IP54 / IP55 / IP65

  • Sizes: 300×200 mm to 600×900 mm+

  • Weight: 5–100+ kg

  • Certifications: IS/IEC, CE, UL

  • Current Capacity: 100A to 2000A

Manufacturing
  • Assembly line automation

  • CNC machines & robotic integration

  • Conveyor & material handling systems

  • Packaging machinery

  • Textile automation (looms, dyeing, winding)

  • Automotive parts production

Process Industries
  • Chemical & batch processing

  • Pharmaceutical manufacturing

  • Food & beverage production

  • Water & wastewater treatment

  • Oil & gas process automation

Energy Sector
  • Power generation & distribution

  • Solar & wind plant control

  • Substation automation

  • DG synchronization & load control

Infrastructure & Utilities
  • Building automation (HVAC, lighting, access)

  • Traffic signal & roadway systems

  • Water distribution networks

  • Sewage & drainage automation

Other Applications
  • Data centers

  • Printing & paper industry

  • Sorting & material processing

  • Quality inspection & testing

  • We provide:

    • Installation & commissioning

    • Onsite operator training

    • Preventive maintenance

    • 24/7 emergency support

    • Spare parts availability

    • System upgrades & expansion

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