A Process Indicator displays real-time values of process variables such as temperature, pressure, flow, level, or weight. Designed for industrial automation, it integrates with PLCs and SCADA systems to provide clear monitoring, alarms, and reliable process visibility for operators.

Description

A Process Indicator is a digital display instrument that shows real-time process variables such as temperature, pressure, flow, level, speed, or weight. It receives signals from sensors or transmitters (RTD, thermocouples, load cells, 4–20 mA, 0–10 V, etc.) and provides an easy-to-read indication for operators. When connected with a PLC, process indicators enhance monitoring, troubleshooting, and overall process visibility in industrial automation.

Specifications

Input Signals: RTD, Thermocouple, Load Cell, 4–20 mA, 0–10 V, Pulse input

  • Display: 3-digit/4-digit/6-digit LED or LCD

  • Accuracy: ±0.1% to ±0.5% of full scale

  • Output Options (optional): Relay, SSR, 4–20 mA retransmission, RS485/Modbus

  • Power Supply: 24 VDC / 110–230 VAC

  • Mounting: Panel mount / DIN rail

  • Alarm Functions: Over/under range alarms, setpoints

  • PLC Interface: Analog retransmission or digital communication

Key Features

✅ Displays multiple process variables in real time
✅ Supports universal inputs (temperature, pressure, flow, weight, etc.)
✅ Bright LED/LCD for clear visibility
✅ Configurable alarms & setpoints
✅ Optional retransmission for PLC/SCADA connectivity
✅ Rugged industrial design for 24/7 operation
✅ User-friendly interface

Applications 

  • Industrial Process Monitoring (temperature, flow, pressure, level)

  • Weighing Systems (load cell indicators)

  • HVAC & Building Management (environment monitoring)

  • Food & Pharma (batch process visibility)

  • Boilers & Furnaces (temperature and pressure display)

  • SCADA & Automation Panels (local process display)

Advantages

✔ Real-time visibility of process variables
✔ Easy to install and operate
✔ Increases safety by showing alarms/warnings
✔ Flexible input compatibility
✔ Supports both standalone & PLC-based systems

Disadvantages

✖ Does not directly control processes (indicator only)
✖ Advanced models with communication are costlier
✖ Requires regular calibration for high accuracy
✖ Limited data logging (unless connected to PLC/SCADA)

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